single-Roller-Separators

Magnetic Roller Separator Manufacturer

Backed by expert professionals, Gayatri separation is a leading magnetic roller separator manufacturer, supplier and exporter in India. We have developed high intensity based permanent magnetic separator with ultra modern technology to be used in various industrial based applications. Our high intensity magnetic roller separator is used to remove iron or paramagnetic impurities from the flow material.

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Best Magnetic Roller Separator

The magnetic roller separator is ideal solution for many industrial and commercial applications. It can develop upto 15000 gauss value on poles and its magnetic poles can separate and trap every fine magnetic impurity. Thanks to self cleaning feature which enable it for continuous production line. Magnetic roller separator is available in various stages as per required flow rate, magnetic impurity and type of product. It is also used for removing soil particles and stones in grains as known as Magnetic destoner.

Magnetic Roller Separator Application

Magnetic Process
high-intensity-roller-type-magnetic-separator-testing

Magnetic Roller Separators are used in various industrial mineral applications such as ceramic raw material beneficiation, manganese ore beneficiation, diamond ore beneficiation, quartz cleaning, bauxite upgrading, graphite upgrading, metal recovery from slag, ferrous silicates removal from limestone and also used in food industries for removing mud balls. Our product range comprises of Magnetic destoner, Vibro screen, Suspension magnet, Magnetic grill, Drawer magnet, Magnetic pulley, Plate magnet and many more.

Magnetic Roller Separator Working

Our high intensity magnetic separation consist roller assembly of high energy rare earth neodymium permanent magnets which is responsible for generating magnetic field gradients. It uses an electro magnet to produces magnetic field. Under this magnetic field, high and low both types of magnetic contamination can be removed easily. These highly durable magnetic roller separators are fitted above the conveyor belts. When feeder discharges the flow material on the conveyor belt, the magnetic particles adhere to the conveyor belt while non magnetic materials fall free at the conveyor end.

Advanced Design & Customization

Gayatri Separation magnetic roller separators for various industries are precision-engineered. Our separators can be modified for roller diameter, magnetic intensity, and belt thickness, unlike typical ones. Roller diameters 75mm–240mm and widths up to 2000mm for high-volume operations. The magnetic intensity can be varied between 2,000 and 22,000 Gauss to distinguish weakly magnetic particles. Abrasion-resistant Kevlar or nylon-coated belts are used for sticky or viscous materials to provide durability and non-stick. Our flexible separators work for recycling when material compositions change.

Excellent Performance Control

Our magnetic roller separators feature excellent performance controls. The variable speed DC/AC geared motor, which runs from 0 to 280 RPM, lets operators adjust roller speed dependent on material magnetic susceptibility and feed rate. A smart vibratory feeding control reduces blockages and boosts separation. For real-time monitoring and adjustments in automated systems, our PLCs interface effortlessly with conveyor designs. It reduces downtime and maximizes throughput at feed rates up to 7.5 tons per hour, depending on model.

Environmentally Friendly Technology

We design for sustainability. Our magnetic roller separators maintain magnetic fields without power using permanent rare earth magnets, unlike electromagnetic devices. Because they utilize less energy, our separators are eco-friendly for carbon-conscious enterprises. Standard dust removal modules in our high-intensity models eliminate airborne pollutants, ensuring environmental compliance. The concentrated dust ejection system improves worker safety by reducing particulates.

Emerging Industrial Uses

Our magnetic roller separators recycle lithium-ion batteries and extract rare earth elements. In battery recycling, they efficiently remove ferromagnetic contamination from cathode and anode materials for high-purity outputs. In rare earth element processing, high-gradient magnetic fields separate green energy-critical monazite and xenotime. These examples show how our separators adapt to modern industry.

Strong Construction, Low Maintenance

Magnetic roller separators have unrivalled structural strength due to its industrial-grade structure. Neodymium-iron-boron magnets with high coercivity stay magnetic, reducing recalibration. Self-cleaning mechanism distributes magnetic particles into chutes without user involvement using continuous conveyor belt loop. This is useful in high-throughput industries like mining and food processing when downtime is costly. Abrasion-resistant 0.25mm–2mm belts resist silica and quartzite wear. 

Contact Magnetic Roller Separator Manufacturer in India

Known as leading magnetic separator manufacturer in India, we offer exclusive range of magnetic separation products to our respected clients as per given specification and requirement. We offer affordable single, double, and triple-stage magnetic roller separators for various budgets and operational scales. From small food processors to large mines, our separators work. Detailed technical assistance helps clients choose the most cost-effective and efficient setup.