magnetic destoner

Magnetic Destoner Manufacturer

Gayatri Magnet is a leading magnetic destoner manufacturer, supplier and exporter in India. Our magnetic products are manufactured using modern technology to suit domestic and global market requirement. We use premium quality raw material to develop efficient and durable customized magnetic destoner for our customer. Further our magnetic products are passed through strict quality parameters under expert professionals to deliver lifelong performance. customized magnetic destoner for our customer. Further our magnetic products are passed through strict quality parameters under expert professionals to deliver lifelong performance.

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Magnetic Destoner Working

A magnetic destoner works on the principle of magnetic separation combined with vibration and gravity. It is designed to remove other impurities from magnetic and paramagnetic impurities such as iron particles, mud balls, stones, glass and food grains, spices, pulses, rice and similar products. One short conveyor belt revolves around the magnetic roll in magnetic destoner machine. When material is discharged on the conveyor belt with the help of feeder, non magnetic particles flow freely at the conveyor end while magnetic particles adhere to conveyor belt. With the help of deck oscillation process light particles travels to the lower part of the deck and heavy particles move to the upper part of the deck and make separation process easier.

Magnetic Destoner Applications

Our Magnetic Destoner has wide range of applications in various industries. Many food industries such as rice, maize, grain and seed cleaning industries are facing the problem of impurities from the food materials and for sorting out these impurities magnetic destoners are useful equipment. Magnetic destoners are used in various industries to fulfill many applications such as ceramic raw material beneficiation, bauxite and graphite up-gradation, glass raw material cleaning, quartz cleaning, diamond ore beneficiation, metal recovery from slag. They are also applicable for separations of seeds, spices, beans, nuts, coffee, wheat, rice, peas, and cereals. They are used to remove impurities like mud balls, stones, glass piece, iron stones, metallic particles and other similar impurities.

Importance of Magnetic Destoner

There are various magnetic machines are available in the market but still manufacturing industries are struggling to find desire results as some magnetic machines are not capable to remove impurities completely from the medium flow. Hence we are offering our new range of hi-tech magnetic destoner machine which contains high intensity magnets capable to handle high load and separate impurities more easily from the medium flow. Our magnetic destoner is very useful for many industrial and commercial sorting impurities from the material. Our highly efficient magnetic destoner provide 100% pure and healthy food products like rice, maize and flour after extracting unnecessary impurities. It has various advantages as it need minimum power consumption and can be installed in any cleaning line.

Magnetic Destoners with Advanced Features

Advanced features of Gayatri Magnet’s magnetic destoners improve impurity separation efficiency and reliability. Strong vibratory feeders with high-quality unbalanced motors manage material flow. This lowers obstacles and increases throughput, making the equipment suitable for high-volume processing. Precision-crafted 75mm–240mm magnetic rollers are belt-wide magnetic. This collects even tiny paramagnetic impurities. The 0.35mm abrasion-resistant conveyor belt can also withstand continuous industrial use, reducing wear and maintaining service life. 

Impurity removal is more precise with the machines’ six-stage separation. This treats complex impurity-laden materials. Operators can optimize heavy and light particle separation with adjustable deck oscillation. Fully enclosed destoners reduce dust, making the workplace safer and cleaner. This is crucial for hygiene-conscious food and pharmaceutical companies.

Cost & Energy Efficiency

Gayatri Magnet’s magnetic destoners consume 0.5 to 2 HP depending on type which is great. Businesses especially with large processing lines save money with this energy efficient design. The variable speed DC/AC geared motor adjustable from 0 to 280 RPM helps operators to adjust machine performance for material without sacrificing energy. Mild steel and high intensity NdFeB magnets reduce downtime and repair cost making the equipment cost effective in long run.

Emerging Industry Applications

Industries beyond food and mineral processing are using Gayatri Magnet’s magnetic destoners. Ferrous impurities in plastic, rubber and electronic waste are being removed using these devices, enhancing recycling and material recovery. Magnetic destoners are removing tiny metallic impurities from powdered drugs, ensuring purity and safety. Devices are cleaning biomass feed stocks like maize Stover and switch grass for biofuel production, increasing combustion efficiency and downstream equipment wear.

Recent Indian Innovations for Magnetic Destoner

Rapidly modernizing Indian agriculture and food processing require better magnetic separation technology. Gayatri Magnet responded by integrating real-time performance monitoring IoT sensors to its destoners. These sensors monitor material flow, contaminants, and machine health for predictive maintenance and safer operation. The company makes compact, low-height models for India’s small and medium-sized food processors. These versions split efficiently like larger units but take up less floor space, making them suitable for space-constrained businesses.

Contact Magnetic Destoner Manufacturer in India

Known as a top Magnetic Destoner manufacturer in India, Gayatri Magnet, a significant exporter, meets Asian, African, and European market needs. After sales, the company provides installation, operator training, and spare parts. Gayatri Magnet’s live demos let consumers test material samples to see the machine’s capabilities. This hands-on approach builds confidence and ensures tailored equipment. With expert advice and creative solutions, Gayatri Magnet’s experts can help you incorporate magnetic destoners into your production line.

If you are too facing any issues of impurity separation from the product flow then feel free to contact us. We will get back to you with the most advanced solution to fulfill your customized requirement.