magnetic-drum-pulley

Magnetic Head Pulley Manufacturer

Gayatri separation is a leading magnetic head pulley manufacturer, supplier and exporter in India. We are offering wide range of Magnetic pulleys such as magnetic head pulley, magnetic drum pulley, magnetic conveyor pulley, permanent magnetic pulley, magnetic pulley separator for the separation of impurities and magnetic particles from nonmagnetic materials. Our uniform magnetic pulley has ability to make your belt conveyor working as effective self-cleaning magnetic separator. 

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Magnetic Pulley Working

Magnetic pulley is useful for removing impurities from several processes. Uniform magnetic field generated by magnetic circuit is helpful for removing tramp iron from belt conveyor. The impurities are held onto the belt after attracting through strong magnetic field of the head pulley. These separated ferrous fines sent out of the field and collected in separate bin while clean material is discharged through output over the magnetic pulley. Unwanted iron particles from materials can be removed easily for preventing machinery damage and product contamination.

Importance of Magnetic head pulley

Magnetic head pulley is one of the most ideal magnetic products for removing contamination like nuts, cans, nails, wire and spikes from the conveyor. It is one of the best options for removing unwanted metal particles from your material stream. They designed for long lasting operation and do not require special maintenance services. It is made from quality magnets placed inside drum shell of stainless steel with shaft where shaft is carefully designed from steel with perfect dimensions and able to handle required product load. Installed in belt conveyors as head pulley, our magnetic pulleys are able to separate particles of any size from nonferrous material effectively.

Product Specification

  • It can be installed easily on conveyor.
  • It provides complete protection for removing contamination.
  • We provide magnetic head pulley of different size as per conveyor.
  • Earth Magnets or Ceramic Magnets are used in the pulley
Magnetic Head Pulley

Industry-wide uses

Many businesses filter and safeguard equipment with magnetic head pulleys. They remove tramp iron from ores, coal, and other mining bulk materials to protect crushers and grinders. The recycling business recovers ferrous metals from municipal solid trash, plastics, and glass using these pulleys. Safety-compliant magnetic head pulleys eliminate metal contaminants from grains, spices, and other foods. These pulleys remove metal trash from raw materials, protecting cement, aggregate, and wood processing gear and product quality. 

Design/Customization Options For Our Magnetic Pulleys

Flexible magnetic head pulleys meet operating needs. Customizing diameter, width, and magnetic strength accommodates different conveyor belt diameters and materials. Magnetic circuits can have radial or axial poles, depending on their use. Axial poles are ideal for thinner layers and radial poles for deep material weights. Customers can choose neodymium, ferrite, or electromagnetic permanent magnets for variable magnetic intensity applications. The pulley’s outer shell is normally stainless steel to resist corrosion and wear in harsh conditions. 

Efficiency and Cost-Cutting

No adjustment is needed with conveyor systems. Self-cleaning saves manual cleaning time. Continuous separation means no production stops with clean material flowing. It prevents metal contaminants from damaging downstream equipment like crushers, screens and mills. It reduces maintenance costs and extends machine life. Energy efficient design especially with permanent magnets means no external power source needed. It comes out as long term and cost effective solution.

Environmental and Safety Benefits 

Recycling metal with magnetic head pulleys reduces landfill waste. Removing sharp nails and spikes reduces worker and equipment risk. These pulleys avoid metal-on-metal sparks and fires in coal and wood chip plants. Reliable contamination removal aids FDA food safety and OSHA occupational safety requirements. 

Advanced Manufacturing of Magnetic Head Pulley 

Modern manufacturing ensures precision and reliability in magnetic head pulleys. FEA enhances magnetic circuit design for pulley surface field strength homogeneity. Quality control involves magnetic flux density and dimensional checks for performance. 

Global Market Innovations 

Automation in material handling and stricter quality standards drive magnetic head pulley demand worldwide. Separating even tiny ferrous particles is easier with high-gradient rare-earth magnets. Modern pulleys incorporate smart sensors to monitor performance and warn operators of potential issues, enabling predictive maintenance. Modular designs allow updates and replacements without conveyor system overhaul, making them popular. Magnetic head pulleys are future-proof for worldwide industry thanks to these improvements.

Contact Magnetic Pulley Manufacturer

Our modern machinery and large infrastructure is able to develop durable, efficient and rigid magnetic pulley as per different industrial applications. Our magnetic products are highly appreciated among global as well as domestic customers for its lifelong performance. Additionally in order to provide good customer service, our support team is working with full dedication. Known as leading magnetic head pulley manufacturer, we offer our product as per customer requirement and specification.