magnetic grill

Magnetic Grill Manufacturer

Backed by expert professionals, we are one of the leading names as magnetic grill manufacturer, supplier and exporter in India. Our offered magnetic grills are developed using high quality stainless steel for providing high gradient magnetic field for removing impurities and ferrous metals from process material. It can be used in catch bins, with hoppers, floor openings, collection points and other locations for ensuring product purity and equipment protection. It is available in round, rectangle and round shape as per customer requirement.

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Importance of Magnetic Grill

Now days, magnetic grill has become important process equipment for all manufacturing units. It can effectively trap all ferrous particles, refine the contamination feed and at the same time protect the important machinery parts from damaging. There is no second thought for installing such a efficient equipment in your process line. It also contribute in overall production by facilitating smooth machine functioning. We at Gayatri separation has been in the manufacturing of magnetic separation products since 20 years and continues to establish as leading magnetic grill manufacturer with steady growth record.

Best Magnetic Grill

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Our offered magnetic products are developed in such a way that it does not require any customization and perfectly paired with all type of hopers but still we are able to customize our magnetic products as per hopper requirement. The tubes are fitted with magnets inside the grill. With a limitation of space, these are placed one beside other. To run transversely, parallel cylinders are placed by holders. Fine magnetic elements are used to make magnetic grills as per the required frame size. These magnetic elements are made from high intensity rare earth magnets. All components of magnetic grills are made from stainless steel. We offer magnetic grills in various shapes and sizes, other shapes can be also created as per customer specifications.

It is easy to install as once placed with hopper, it will start functioning. When feed comes contact with magnetic grill, it would get attracted by magnetic field of grill. Magnetic grill must be clean at regular intervals or before every pass. Continue use of magnetic grill will reduce the effectiveness of grill. Hence for the high attraction of grill, it must be fully clean

Manufacturing Method

Gayatri Magnets ensures precision and endurance in the magnetic grill manufacturing process. For corrosion resistance and structural integrity, utilize high-grade stainless steel (SS 304 or 316). Per client request, stainless steel is cut into round, square, or rectangular frames. These frames carefully build magnetic rods with high-intensity rare earth magnets like NdFeB or SmCo. Magnets are protected from wear and environmental conditions by thin stainless steel tubes. A smooth finish from precision welding and polishing prevents contamination and simplifies cleaning. Gauss testing measures magnetic strength from 2,500 to 12,000 Gauss, depending on the application. Magnet homogeneity and grill performance improve with automated pressing and sintering. 

Magnetic Grill Applications

Pharmaceuticals, ceramics, and recycling use magnetic grills. They remove small ferrous contaminants from medicinal powders and granules according to FDA requirements. Iron can harm ceramic ball mills and spray dryers, but magnetic grills protect them. Magnetic grills improve recycling material recovery and machine wear by removing ferrous metals. In basic materials, they protect spinning and weaving machinery from metal contamination. Mineral processing uses magnetic grills to clean quartz and feldspar for glass and electronics.

Recent Indian Tech Advances

Indian magnetic grill technology has evolved with global automation and material science. Auto-cleaning magnetic grills remove contaminants with pneumatic or mechanical methods, reducing operator intervention and downtime. These systems are used by large food and pharmaceutical companies. With Industry 4.0 technology, smart magnetic grills with real-time contamination and magnetic strength sensors offer predictive maintenance. N54-grade Neodymium magnets increase magnetic strength by 55 MGOe, improving microscopic particle separation. Indian manufacturers use nanotechnology to improve grill durability, corrosion resistance, and magnet surface coatings. Grill material flow is optimised via CFD, reducing obstacles and improving separation. These advances have made Indian manufacturers competitive globally, with Gayatri Magnet leading all the manufacturer and suppliers

Forecast, Market Trends

Rapid industrialization and quality standards drive the Indian magnetic grill industry. Due to its booming industrial sector, India’s Asia-Pacific region is expected to dominate the worldwide magnetic grill market at 6.3%. Sustainability has increased demand for energy-efficient magnetic grills. Indian manufacturers build lightweight, high-strength magnetic grills for aerospace and automotive industries using advanced composites. As automation transforms production, smart magnetic grills will become increasingly prevalent, keeping India at the forefront of magnetic separation.

Contact Magnetic Grill Manufacturer in India

Known as the top magnetic grill manufacturer in India, we offer wide range of premium quality magnetic grill equipment. We can also provide magnetic grill as per custom specification and requirements. Continuous technology updation at regular intervals is the main reason behind our growing sales network. You can contact us with your customize requirement and get best market price with world class services.