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Over Band Magnetic Separator
Over Band Magnetic Separator Manufacturer
Gayatri separation is a leading over band magnetic separator manufacturer, supplier and exporter in India. Our offered magnetic separators are made to remove impurities and tramp metals from the product carried in vibratory feeders or conveyor belts. It is specially designed to remove impurities, ferrous particles and protect process machines such as shredders, screens, conveyors and crushers from the industries like Mines, Rubber, Ceramic, Cement, Paper, Foundries, Food, Iron, Glass, Coal, Chemical, Solid waste plants and many others. Over band magnetic separators are useful where automatic contamination removal is required.
Best Over Band Magnetic Separator
Over band magnetic separators are useful in various processing industries and handling plants where conveyors are used. Correctly positioned magnetic separators will effectively remove metal impurities and prevent damage to important machineries. Before choosing right magnetic separator for your process, also consider parameters like belt speed, product nature, density and particle sizes for effective material separation. Over band magnetic separator is capable to remove continue metal impurities such as steel or iron from media stream which contains large amount of ferromagnetic particles. It is one of the effective magnetic separator as it provide 70 to 90% of de-ferrization. It can be increased further to high levels by using set of multiple separators in series. It can use for recovery of ferrous particles from media as well as separation of impurities.
Working of Over Band Magnetic Separator
Our product is developed to capture valuable ferromagnetic particles directly from the product stream in easy and quick way, at the same time also protects your important machinery. It use properties of electro or permanent magnet for the separation of ferrous particles. Heavy duty rubber belt covers pulleys and rotates with the movement of pulley, will remove tramp metal which is extracted from conveyor belt. The particles are released in collection area when belt rotates away from the magnet. The design of separators consist a frame mounted permanent box consisting pulleys and rubber belt for self-cleaning. These magnets are commonly found in recycling plant operations. They are developed using strontium ferrite rare earth magnets to deliver lifelong magnetic power to system. One nonmagnetic SS plate is also used to cover magnets poles in the system.
Innovative Design Boosts Efficiency
In industrial applications, advanced features optimize over band magnetic separator performance. Even in high-speed conveyor systems, the magnetic circuit traps ferrous contaminants with a deep, continuous magnetic field. The strong mild steel frame withstands heavy use. Self-cleaning systems automatically dump metal particles into collection chutes, decreasing downtime. This helps in continuous production environments like mining and recycling, where hand cleaning would disrupt operations. The separators’ adjustable mounting mechanisms line them precisely on conveyor belts of varied widths and angles.
We Offer Industry Specific Customization
varying industries can use over band magnetic separators with varying belt properties, magnetic strength, and size. For wear resistance, cement and coal industries may use reinforced rubber belts. Food processing demands strict hygiene, thus stainless steel and food-grade belts can be used. Ferrites are utilized for general purposes, while high-intensity neodymium magnets catch tiny ferrous particles. These customisation options ensure the separator fits and operates properly in manufacturing lines.
Energy Efficient, Low Maintenance Equipment
The energy efficiency of over band magnetic separators is notable. Powerless permanent magnets are cheap and eco-friendly. Even electromagnetic versions require advanced coil designs to conserve electricity and maintain magnetic fields. Durable industrial components make maintenance easier. The heavy-duty rubber belt resists wear and sealed pulley bearings decrease lubrication. Regular inspections and belt changes keep separators running smoothly, lowering operational costs.
Over Band Magnetic Separator Applications
Our offered Over band magnetic separators are used in many industries to fulfil wide range of applications. Beyond mining and recycling, overband magnetic separators are used in developing sectors. Bioenergy feedstocks are purified by eliminating ferrous pollutants. Recycling ferrous metals from building and demolition waste with these separators promotes sustainable resource management. Over-band magnetic separators safeguard plastics extruders and moulding equipment from metal contamination in raw material streams. With these developing usage, the separator can adapt to industrial problems.
Standards for Safety and Compliance
Safety is paramount in over band magnetic separator design and operation. Our range of equipment meets OSHA and European Machinery Directive safety standards. Emergency stop mechanisms and moving part guards protect operators. The magnetic field is contained to avoid interfering with electronics or pacemakers. Gayatri Separation offers ISO 9001 and HACCP-compliant separators for peace of mind.
Over band magnetic separators support industry. Recovered ferrous materials reduce landfill waste and promote metal recycling, preserving natural resources. Energy efficiency cuts operations’ carbon impact. In solid waste management, these separators clean recyclables and improve MRFs. It improves recycled product quality and circular economy. Over band magnetic separators are vital for green manufacturing as global demand for sustainable solutions develops.
Contact Over Band Magnetic Separator Manufacturer in India
Known as a leading over band magnetic separator manufacturer and supplier, we always follow ethical principles, business relation, perfect quality, customer trust and timely delivery. Our offered magnetic separators are durable, strong and corrosive resistance. Contact us to discuss your product requirement and get a quote with best market prices and latest offers.